I said, "You know, now that I got the speedo and tach off it just looks so good without it. I am just gonna keep it off." So I did, and it looks waaaaaay cleaner.
Showing posts with label speedo. Show all posts
Showing posts with label speedo. Show all posts
Monday, May 14, 2012
Monday, May 7, 2012
Dear Speedo: Goodbye, Hello, Goodbye
As it turns out the speedo removal was to be a more complicated than the tach. See with the tach, it was as simple as unscrew, disconnect, snip, done but the speedo, well, the speedo had this bundle of wires that ran from the speedo, through the mount then down under the tank and alllllllll the way to the main wiring harness under the seat.
Here is the speedo open:
Here is a wider angle
You can see the loose wires that needed to be disconnected. The black thing in the middle is the trip meter. On the right of the photo you can see that there are 2 wire bundles that run out of the speedo. One bundle goes to the deutsch connector and the other goes to the main wiring harness under the seat.
There is where that bad boy connects
Undo the connector and you can see the 3 pins that need to be removed in order to free the speedo
Once disconnected I noticed that the wire is zip tied to the main bundle of wires that run from the main wiring harness forward, under the tank. I followed the wire bundle down from the speedo housing and came to the conclusion that I might have to take off the tank in order to free the wire bundle. But then I realized that if I clipped certain zip ties, I would have enough slack to pull the wire free. Then I would just use new zip ties when I ran the wire bundle back to the main harness.
If you are wondering why I had to do this its because the wire bundle runs into the speedo and THROUGH the speedo/tach bracket. So even when you push the speedo out of the housing, this wire bundle still runs THROUGH the bracket, you cannot disconnect it at the speedo because it runs into the speedo, you have to disconnect it that the main wiring harness.
You can see here where I cut the zip ties

This is the path of the wire bundle
About the ignition coil is where I pulled the wire bundle after I freed it from certain zip ties. It took a bit of convincing but it started to come out
Then next thing I knew, the wire bundle was free and so was the speedo and bracket. You can see that at this point the instrument lights are still attached to the mounting bracket
From here it was a breeze. I just unscrewed the lights from the back of the bracket
Oh yes, you can see on the left there is where I taped up that loose ground wire.
I screwed the dummy lights into the new single speedo housing and then....
It took a little convincing but I pushed the new speedo in the housing and re attached the loose wires in the back. Here is a little tip: Use some WD-40 on the foam rings that go around the speedo to help get them in between the speedo and the housing. It will take a little work, but the WD-40 will help (also might have been because the housing was slightly out of shape (but only slightly)).
Next thing you know.....here it is the single speedo ready to go.
But then a funny thing happened....
Here is the speedo open:
Here is a wider angle
You can see the loose wires that needed to be disconnected. The black thing in the middle is the trip meter. On the right of the photo you can see that there are 2 wire bundles that run out of the speedo. One bundle goes to the deutsch connector and the other goes to the main wiring harness under the seat.
There is where that bad boy connects
Undo the connector and you can see the 3 pins that need to be removed in order to free the speedo
Once disconnected I noticed that the wire is zip tied to the main bundle of wires that run from the main wiring harness forward, under the tank. I followed the wire bundle down from the speedo housing and came to the conclusion that I might have to take off the tank in order to free the wire bundle. But then I realized that if I clipped certain zip ties, I would have enough slack to pull the wire free. Then I would just use new zip ties when I ran the wire bundle back to the main harness.
If you are wondering why I had to do this its because the wire bundle runs into the speedo and THROUGH the speedo/tach bracket. So even when you push the speedo out of the housing, this wire bundle still runs THROUGH the bracket, you cannot disconnect it at the speedo because it runs into the speedo, you have to disconnect it that the main wiring harness.
You can see here where I cut the zip ties
This is the path of the wire bundle
About the ignition coil is where I pulled the wire bundle after I freed it from certain zip ties. It took a bit of convincing but it started to come out
Then next thing I knew, the wire bundle was free and so was the speedo and bracket. You can see that at this point the instrument lights are still attached to the mounting bracket
From here it was a breeze. I just unscrewed the lights from the back of the bracket
Oh yes, you can see on the left there is where I taped up that loose ground wire.
I screwed the dummy lights into the new single speedo housing and then....
It took a little convincing but I pushed the new speedo in the housing and re attached the loose wires in the back. Here is a little tip: Use some WD-40 on the foam rings that go around the speedo to help get them in between the speedo and the housing. It will take a little work, but the WD-40 will help (also might have been because the housing was slightly out of shape (but only slightly)).
Next thing you know.....here it is the single speedo ready to go.
But then a funny thing happened....
Goodbye Tach...
With the bars all done I wanted to try and clean up the front by getting rid of the tach and running just a speedo. I looked around and ended up posting a WTB ad on chopcult and with in a couple hours I bought a single speedo housing from a member in MO. So when it finally arrived, I was down in the garage with the manual getting to work.
So here is the single speedo housing from CC member
Should look good
Detached eyebrow and speedo/tach housing
Removed backing from tach to unhook wires from tach to deutsch connector under eyebrow. You have to remove the wires otherwise you cannot remove tach from housing because the wires go through the housing.
Here is the 12 point connector that lives under the eyebrow
I had to follow the wires back to know which ones to disconnect, but then I noticed there was a black ground wire that splits and one part goes to the tach and the other to the speedo so I had to cut that wire. Now, I am not in the habit of cutting wires but in this case, I had no choice.
After the black ground wire was cut, the tach came off pretty easily. Here it is all disassembled and off the mount!
Then to keep things clean, I put it all back together and reassembled it. And tah-dah!!! Tach is off and easy enough.
Now onto the speedo....
So here is the single speedo housing from CC member
Should look good
Detached eyebrow and speedo/tach housing
Removed backing from tach to unhook wires from tach to deutsch connector under eyebrow. You have to remove the wires otherwise you cannot remove tach from housing because the wires go through the housing.
Here is the 12 point connector that lives under the eyebrow
I had to follow the wires back to know which ones to disconnect, but then I noticed there was a black ground wire that splits and one part goes to the tach and the other to the speedo so I had to cut that wire. Now, I am not in the habit of cutting wires but in this case, I had no choice.
After the black ground wire was cut, the tach came off pretty easily. Here it is all disassembled and off the mount!
Then to keep things clean, I put it all back together and reassembled it. And tah-dah!!! Tach is off and easy enough.
Now onto the speedo....
Wednesday, April 18, 2012
Getting ready for Workin'
I have been tracking my new bars and stuff and it looks like it is coming tomorrow so in preparation of the new bars I did some work to get the front end ready. Plus I like to go through stuff once before hand (take it apart and put it back together again) that way I know how it all works and no surprises. Also it allows me to figure stuff out before so when I am actually doing the work, I don't get stuck...which I can't stand.
Go those bars coming and the single speedo housing from a fellow CC member. Thinking about starting a build thread on CC as well or at least writing a How-To about removing signals.
Go those bars coming and the single speedo housing from a fellow CC member. Thinking about starting a build thread on CC as well or at least writing a How-To about removing signals.
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